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I-SSAW Pipe Production Line

I-SSAW Pipe Production Line

Ukwakheka kwe-spiral eqhubekayo ene-engeli yokubumba eguquguqukayo
Ngaphakathi + ngaphandle kwe-multi-wire SAW yekhwalithi eqinile yokushisela
I-Modular Pipe Production Line scope (umongo + amamojula ozikhethela)
I-QC yokuzikhethela: ukulandelela i-seam, i-UT eku-inthanethi, i-UT/RT yokugcina, i-hydrotest
Isivinini somugqa obhalansile ukugwema i-NDT/imigoqo yokuhlola
Sika-ukuze-ubude + ekugcineni ubheke/beveling ukuze uthole indawo yomsebenzi-amapayipi alungile
Thumela ukuPhenya
Isingeniso Somkhiqizo
I-SSAW Pipe Production Lineiwuhlelo lokukhiqiza ipayipi elivunguzayo elenza ikhoyili yensimbi ibe yi-helical pipe body futhi ikhiqizeIpayipi le-SSAWngokusebenzisa i-submerged arc welding (SAW) ngaphakathi nangaphandle kokukhiqizwa kobubanzi obuqhubekayo-.
Konjiniyela bephrojekthi, inani langempela akulona "uhlu lwemishini," kodwa umugqa ofanayo lapho isivinini sokwenza, i-welding deposition, i-NDT throughput, nomjikelezo we-hydrotest kwakhiwa ukuze kusebenze ndawonye-ukuze ukugunyazwa kusheshe, ikhwalithi yokushisela izinze kakhudlwana, futhi ukwamukela kulula.

 

 

Okushiwo "Okwenziwe Ngokwezifiso" Kulayini Wangempela Wokukhiqiza Ipayipi le-SSAW

 

Ulayini "owenziwe ngokwezifiso" we-SSAW akumele usho ukubhala kabusha incwajana-kufanele usho ukuthi ulayini wakhiwe ngezinto ezintathu ezithinta i-ROI yakho ngokuqondile:

Okukhiphayo Nemodeli Yezindleko

Umthamo wonyaka oqondisiwe kanye nohlelo lweshifu luchaza isivinini esilungile sokukhiqiza nokubamba okuzenzakalelayo.

Okujwayelekile / Ukujula Kokuhlola

Izinga lakho eliqondiwe (API/ASTM/EN/GB) kanye nezimfuneko zomnikazi zinquma ukuthi udinga i-UT eku-inthanethi kuphela, noma ku-inthanethi + i-NDT engaxhunyiwe ku-inthanethi + hydrotest.

I-Workshop Layout & Logistics

Isakhiwo somugqa sifaniswa nobude/ububanzi besakhiwo sakho, ukumbozwa kwe-crane, indawo yokugcina ikhoyili, ukugeleza kwegceke lamapayipi aphelile, kanye nezidingo zokunwetshwa zesikhathi esizayo.

Okutholayo ohlelweni olufanele lokwenza ngokwezifiso

  • Ukugeleza kwenqubo + uhlu lwamamojula anconyiwe
  • Umqondo wesakhiwo (ukubekwa kwezinto zokusebenza + isiqondiso sokuhamba)
  • Sula "kufanele{0}}kube nokuqhathanisa nokuzikhethela" ekulawuleni ibhajethi
  • Ulayini ongathuthukiswa kamuva (okuzenzakalelayo/ukuhlola/ukuphatha)

 

SSAW spiral welded steel pipe stock  finished large diameter SSAW spiral welded steel pipe  finished SSAW pipe stacking multi-size spiral welded pipe

 

Amapharamitha Ajwayelekile Obuchwepheshe

 

Into Ibanga Elijwayelekile / Amanothi
Uhlobo lomugqa I-Spiral Submerged Arc Welded (SSAW / HSAW)
OD ububanzi Ngokuvamile~219 mm ukuya ku-3000+ mm(kulungiselelwe ngokwakha uhlelo)
Ubude Kuya ku12–18 m(sika-ukuze{1}}ukumisa ubude)
Ukushisela Ngaphakathi + ngaphandlemulti-i-SAW yezintambo, ifaniswe nokuqina/okuphumayo okuqondiwe
Amazinga I-API / ASTM / EN / GB (ukujula kokuhlola kulungiselelwe ukucaciswa)
Imodi yomugqa Ukukhiqizwa okuqhubekayo neziteshi ezivumelanisiwe

Iphuzu akulona "ububanzi bezincwajana" ezibanzi kakhulu. Iphuzu liwukukhetha aububanzi obuzinzileungakwazi ukugijima nsuku zonke at target isivuno sakho.

 

octal pipe Uncoiling equipment octal pipe Straightening equipment

 

octal pipe Threadmachining equipment octal pipe Edge-Milling equipment

 

octal pipe Forming equipment octal pipe Pre-bending equipment

 

octalpipe Forming equipment octal pipe Piasma-cutting equipment

 

End-Facing-Bevelling equipment octal pipe Pipe-End-Expansion

 

Final-lnspection equipment-octal pipe SSAW-COATING equipment

 

Ukugeleza Kwenqubo (SSAW Pipe Production Line)

 

  • Ukulayisha ikhoyili → ukulungisa izinga / unqenqema
  • Ukwakheka kwe-Spiral (i-angle eguquguqukayo)
  • Ngaphakathi kwe-SAW + ngaphandle kwe-SAW (izintambo-eziningi)
  • Ukulandelela i-seam eku-inthanethi + i-UT eku-inthanethi (uyazikhethela ngokucaciswa)
  • Ukundiza kunqanyuliwe-kuvaliwe → ubheke ngasemaphethelweni & beveling
  • Ukuhlolwa kwe-Hydrostatic → i-UT/RT yokugcina (njengoba kudingekile)
  • Ukumaka, ukulinganisa, ukupakisha nokuthunyelwa

 

 

SSAW Pipe line-octal pipe

 

Ukucushwa Kwezisetshenziswa Zephayiphu ze-SSAW ngokwezifiso

 

Okwe-I-SSAW Pipe Production Line, abathengi ababheki nje "ungakwazi ukushisela." Bayakukhathalelaukukhiqizwa okuqhubekayo okuzinzile, ukuvumelana komthungo we-weld, nokuthi ulayini ulungiselelwe ukuhlangabezana yiniumsebenzi wakho wokwamukelangaphandle kokuguqula i-NDT/ukuhlola kube yibhodlela.
NgoIpayipi le-Octal, silungiselela ulayini we-SSAW eduze kwewindi lakho le-OD/ubukhulu, izinga eliqondiwe, nesakhiwo sesitshalo-ukuze okukhiphayo nekhwalithi kuhlale kulinganiselwe emkhiqizweni wangempela.

1. Ukuhlola Ikhoyili/Imicu & Ukulandeleka (Qala Uhlanzekile, Hlala Ulandeleka)

Singahlanganisaukuhlolwa kwekhoyili/imicu + ukumaka okulandelekayoekugcineni, ukuze ipayipi ngalinye lixhunywe emuva kumpahla eluhlaza kanye namarekhodi okucubungula.
Kungani kubalulekile:uma ukuhlolwa kwabanikazi noma ukuhlolwa{0}}kwenkampani yangaphandle kufika, ukulandeleka kunciphisa izingxabano futhi kusheshisa ukwamukelwa.

2. I-Edge Prep Eqinisa I-Spiral Seam

Isivuno se-SSAW ngokuvamile silahleka lapho kuthungathwa-ngobastrip isimo onqenqemeni drifts. Sinikezaukugaya/ukunqumaizinketho (izinga lokubekezelelana liyalungiseka) ukugcina i-geometry enqenqemeni ingaguquki ngaphambi kokwakhiwa kanye ne-SAW. Imiphetho engaguquki ithuthukisa ukufaneleka{1}}futhi yehlise ukuntula{2}}ko{3}}kokulungiswa okuhlanganisiwe ngesikhathi sokukhuphuka{4}}.

3. Ukujoyina i-Strip + Accumulator (Ukukhiqiza Okuqhubekayo, Izitobhi Ezimbalwa)

Ukuze ugcine umugqa uqhubeka ngempela, i-Octal Pipe ingalungiselelastrip end shearing + butt welding + accumulator(lapho kudingwa uhlelo lwamandla).
Kungani kubalulekile:izitobhi zomugqa ezimbalwa=amapharamitha e-weld azinzile kanye nokuphumayo kwangempela okuphezulu (hhayi nje "umthamo wetiyori").

4. Ukwakheka Kwe-Spiral Nge-engeli Eguquguqukayo (Ukuguquguquka Kwe-Diameter Yangempela)

Isigaba sokwenza sicushwe ngei-angle yokwakha eguquguqukayonokusethwa kwerola okuzinzile ukuze kusekelwe ububanzi be-OD yakho ngaphandle kokusebenza kabusha komshini njalo, ukuguquguquka kobubanzi kubalulekile kuphela uma ukuguqulwa kulawulwa futhi kuphindaphindeka-hhayi "okungenzeka ephepheni."

5. Ngaphakathi + Nangaphandle Okuningi-I-Wire SAW (Ilungiselelwe Ukuqina Nesivinini Esiqondiwe)

Siyalungisangaphakathi kwe-SAW + ngaphandle kwe-SAWngeizinketho-zezintambo eziningi(isibalo sezintambo namandla okubekwa akhethwe iwindi lokujiya kanye nesivinini esiqondiwe). Ufuna ukuzinza kokungenafuthiisivinini sokukhiqiza-ngaphandle kokuthi "wehlise ijubane ukuze ugcine ikhwalithi."

6. Ukulandelela I-Seam Ku-inthanethi + I-UT Eku-inthanethi (Ongakukhetha Ngokucaciswa, Hhayi Izengezo Zokuthengisa-Okuvuliwe)

I-Octal Pipe ingahlanganisaukulandela umthungoukugcina ikhanda le-welding lihambisana ne-spiral seam, plusI-intanethi ye-UTlapho i-spec yakho noma ikhasimende lidinga ukutholwa kokukhubazeka kwangaphambi kwesikhathi. Yehlisa ukusebenza kabusha futhi isiza ukuzinzisa isivuno ngesikhathi sokuthunywa, ikakhulukazi ku-OD enkulu kanye nodonga olukhulu.

7. I-Hydrotest + Final NDT + Finishing (Ukwamukela{3}}Okuphumayo Okulungile)

Silungiselela ukuhlolwa kwe-hydrostatic kanye nokujula kokugcina kwe-NDT (UT/RT)njengoba kudingwa yizinga lakho lokwamukela, futhi uyifanise nesivinini somugqa ukuze i-QA ingaminyanisi ukuphuma. Ukuqeda kungabandakanyaukunqamula ukundiza{0}, ukuqeda ubheke & ukubheda, ukuhlanza, ukumaka, nokupakisha.
Kungani kubalulekile:amapayipi kufanele ngomkhumbiindawo yomsebenzi-ilungile, enobubanzi bokuhlola obufana nenkontileka-hhayi i-patchwork yezengezo{1}}kamuva.

 

SSAW steel pipe external welding automation process SSAW pipe weld seam grinding process on production line SSAW pipeline hydrostatic pressure testing inspection SSAW pipe end trimming and finishing operation

 

I-SSAW Pipe Production Line vs LSAW Pipe Production Line

 

Abathengi abaningi abadingi ukuqhathaniswa okude{0}badinga isinqamuleli sesinqumo.

Isici sesinqumo I-SSAW Pipe Production Line I-LSAW Pipe Production Line
I-Feedstock Ikhoyili / strip Ipuleti
Imodi yokukhiqiza Okuqhubekayo Isinyathelo{{0}ukwakheka okususelwe
Amandla okuzikhethela Okukhiphayo okuphezulu, iwindi le-OD eliguquguqukayo, ukusebenza kahle kwezindleko Ngokuvamile ikhethelwa izidingo zephrojekthi ezidinga kakhulu
Inhloso yomthengi ejwayelekile Lungiselela izindleko/ton + umthamo Lungiselela indlela{0}}yokuthobela isiphetho esiphezulu

Umthetho osebenzayo:

Uma iphrojekthi yakho iqhutshwaivolumu + i-OD eguquguqukayo→ I-SSAW ivamise ukuba yindlela ye-ROI esheshayo.

Uma iphrojekthi yakho iqhutshwaukusebenza okuqinile/izidingo zomnikazi→ I-LSAW ingakhethwa.

 

SSAW Pipe Production Line vs LSAW Pipe Production Line

Xhumana manje

 

product-628-470

Inkinga Ejwayelekile

Q1: Uyini Ulayini Wokukhiqiza Ipayipi le-SSAW?

A: AnI-SSAW Pipe Production Lineiwuhlelo oluqhubekayo olwakha ikhoyili yensimbi ibe yipayipi elizungezayo futhi eshisela umthungo kusetshenziswa i-arc welding engaphansi kwamanzi ukuze kukhiqizwe amapayipi amakhulu-ashiselwe ububanzi.

I-Q2: Iluphi ububanzi bepayipi lobubanzi obungakhiqizwa yi-SSAW Pipe Production Line?

A: Ububanzi be-OD bucustomizablefuthi ikakhulukazi kuncike kwiyunithi yokwakha (i-angle yokwakha) kanye nokucushwa kokushisela/ukubamba.

I-Q3: Yiziphi izinto ezifakiwe ku-SSAW Pipe Production Line ejwayelekile?

IMP: Ulayini ojwayelekile uhlanganisa ukulayishwa kwamakhoyili nokulinganisa, ukulungiswa konqenqema, ukwakheka kwe-spiral, ukushisela ngaphakathi/ngaphandle kwe-SAW, ukusika-kuya{1}}ubude, ukuqeda, kanye namamojula okuhlola/okuhlola ongawakhetha.

I-Q4: Yiluphi ulwazi oludingwa yi-Octal Pipe ukuze ucaphune umugqa owenziwe ngezifiso we-SSAW?

A: Iwindi le-OD & ukujiya, izinga eliqondiwe, umthamo wonyaka/uhlelo lokushintsha, ububanzi obudingekayo be-NDT/hydrotest, ipulani yobude bepayipi, kanye nezingqinamba zesakhiwo seshabhu.

Izitifiketi

 

CE Certificate

Isitifiketi se-CE

ISO 9001 Certificate

Isitifiketi se-ISO 9001

API Q1 Certificate

Isitifiketi se-API Q1

ABS Certificate

Isitifiketi se-ABS

AP-5L Certificate

Isitifiketi se-AP-5L

API-5CT Certificate

Isitifiketi se-API-5CT

 

 

 

 

Into Ibanga Elijwayelekile (Okungenziwa ngokwezifiso)
Ipayipi OD 219–3048 mm
Ukuqina Kwezindonga 5–25.4 mm
Ubude bepayipi 6–18 m(sika-ukuze-ubude)
Impahla eluhlaza Ikhoyili yensimbi / umucu
Ukushisela Ngaphakathi kwe-SAW + Ngaphandle kwe-SAW, izintambo eziningi{1}}uyazikhethela
NDT / Ukuhlola I-UT eku-inthanethi ngokuzikhethela; I-UT/RT + Hydrotest njengoba kudingeka
Amazinga I-API / ASTM / EN / GB (ngephrojekthi)
Izinsiza Zokukhiqiza Eziyinhloko I-Uncoiler & Leveler, Edge Milling/Trimming, Spiral Forming Mill, Inside/Outside SAW Welding Station, Flying Cut-off, Hydrostatic Test Unit, End Facing & Beveling

Amashadi ashisayo: Ulayini wokukhiqiza we-SSAW, ulayini wokukhiqiza wamapayipi, i-Octal Pipe, ulayini wokukhiqiza wamapayipi okuvunguza

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