I-ERW Pipe Production Line

I-ERW Pipe Production Lineiyisigayo esiqhubekayo esakha i-steel strip/coil ibe ishubhu futhi sishisela umthungo kusetshenziswa-imvamisa yokushisela ukumelana nogesiukukhiqiza okusheshayo, okungaguquguquki kwamapayipi amancane{{0}kuya{1}}okumaphakathi. Emaqenjini okuthenga, okubalulekile ukuthi ulayini ungabamba yiniisivinini, ukubekezelelana, nokwamukelangemuva kokusebenzisa-ungavele usebenzise ipayipi ledemo. NgoIpayipi le-Octal, silungisa Ulayini Wokukhiqiza Ipayipi ophelele njengesistimu ehambisanayo kusukela ku-coil prep kuya ekuhlolweni nasekuqedeni, ngakho okukhiphayo kungokoqobo futhi kuyaphindaphindeka.

Ulayini we-ERW ubukeka ulula ephepheni: ikhoyili → ukwakha → ukushisela kwe-HF → ukusika → ukusika-kucishiwe. Ezitshalweni zangempela, izinkinga abathengi ababhekana nazo zisebenza kakhulu:

• ukushintsha ikhoyili kubangela ukuma kanye nokukhukhuleka kwepharamitha
• imiphetho ye-strip kanye nokwakheka kokuqondanisa kudala izinsalela ezifihliwe
• i-weld seam ibukeka ILUNGILE, kodwa ukwamukelwa kwehluleka ngokuhamba kwesikhathi
• ukusika nokusika{0}}akufani nesivinini sokugaya, ngakho okukhiphayo kuyehla

Kungakho i-Octal Pipe iklama ulayini wokugaya weshubhu we-ERW njengochungechunge olufanisiwe, isiteshi ngasinye esinosayizi osekela iwindi lakho le-OD/ubukhulu, inhlanganisela yomkhiqizo, nokugeleza komsebenzi okwamukelekayo:

• Ikhoyili-ukuze-ulungiselele ukulungiswa(i-slitting + leveling + accumulator + strip joining) ukugcina ukondla kuzinzile futhi kunciphise ukwehla kwesivinini.
• Ukukhetha isu lokwakha(ukwakheka okujwayelekile,I-FFX, nomaI-DFT) ngokusekelwe ekutheni ingabe okubalulekile kwakho ukumbozwa kosayizi obanzi, ukushintshwa okusheshayo, noma ukuphuma kweshubhu lesikwele/ elingunxande.
• I-Solid-yesimo sokushisela i-HFokulungiselelwe eduze kwefasitela lakho eliwugqinsi nesivinini esiqondiwe, ngakho-ke akumele wehlise ijubane ukuze nje ugcine umthungo ulingana.
• Ukususwa kobuhlalu + ukupholisa + ukujwayela okuku-inthanethi kokuzithandelaukulawula ukuqedwa komthungo nokusekela izidingo eziqinile zephrojekthi.
• Ukulinganisa nokuqondisaishuniselwe ijiyomethri ephindaphindwayo ngesivinini esihleliwe somugqa wakho, hhayi kuphela-ezivivinyweni zesivinini esiphansi.
• Sika-ukuze-ubude futhi uqedele(ukusikwa kokundiza{0}}, qeda izinketho zokuqeda, ukupakisha/ukupakisha) okuklanyelwe ukufanisa izidingo zangempela zokuthunyelwa.

Ukuze senze ukuthenga kube lula, siphinde sichaze umugqa ngendlela ecacile, ecaphuna{0}}amamojula wesikophu alungile{1}}ukuze wazi ukuthi yini efakiwe, yini oyikhethayo, nokuthi yini ethinta ngokuqondile ukwamukela.

1. Ulayini Wokunqamula (ikhoyili-ukuze{2}ukulungiselela ukuhlubula)

I-Octal Pipe ihlinzeka ngesigaba sokusika "njenge-weld-ikhwalithi" yangaphambili-hhayi nje ukusika amakhoyili. Sigxila ekuzinzeni kobubanzi bomugqa kanye nokulawula isimo sonqenqema, ngoba ukuqina komthungo we-ERW kuqala lapha. Ububanzi obujwayelekile buhlanganisa imoto yekhoyili/i-uncoiler, ikhanda elihlukanisayo, isilawuli se-tension, i-scrap winding, nezinketho zokuhlehlisa/zokuhlehlisa. Kumaphrojekthi anezidingo eziqinile zokwamukelwa, singalungiselela-isimo ukuze sinciphise izinkinga zomthungo ezihlobene ne-burr{6}} futhi sithuthukise ukubumbana.

2. I-Uncoiler + Leveling + Shear & Welder + Accumulator

Siklama lesi sigaba ukuze sigcinweukudla okuqhubekayouzinzile, ngoba ukuma njalo yikhona okubangela ukuthi imingcele ye-HF yokushisela ikhukhuleke ekukhiqizeni kwangempela. Iphakheji ilungiswa njengesethi efanisiwe: ukuqaqa ngokushuba okuzinzile, izinga lokucaba, ukushear nokushisela ukuze kuhlanganiswe i-strip, kanye ne-accumulator enosayizi wecebo lakho lejubane. Inani elisebenzayo labathengi lilula: isigqi somugqa esizinzile, ukukhubazeka okumbalwa kokuqala/ukumisa, kanye nerempu esheshayo{2}}efika ekuphumeni okuzinzile.

3. Ukugaya Ukugaya (i-roll-yakha ukuze uvule{2}}iphrofayili eyindingilizi yomthungo)

I-Octal Pipe ilungiselela umshini wokugaya nxazonkeVee ukuqina kwejometriendaweni yokushisela-yilapho izigayo eziningi zilahlekelwa khona isivuno buthule. Ngokuya ngengxube yomkhiqizo wakho, singakunikeza ukwakheka okujwayelekile noma ukuhlanganisa izinketho ezifana ne-FFX/DFT (lapho ukuphuma kwesikwele/unxande noma ukuguqulwa kahle kubaluleke kakhulu). Idizayini yesethi ye-roll, ukulandelana kwephasi, nokulawula ukuqondanisa kulungiselelwe ukuthi kubambe ukuqondanisa konqenqema futhi kuncishiswe "ukungafani okufihliwe" okuthi ngokuhamba kwesikhathi kube ukulungiswa kokushisela.

4. I-Solid-yesimo se-HF Welder (i-HF induction welding)

Sisebenzisaukushisela-isimo se-HF esiqinilenjengesixazululo esiyinhloko sokushisela, esilungiselelwe iwindi lakho le-OD/ubukhulu kanye nesivinini esiqondiwe. Esikuthuthukisayo akukhona nje ukukhetha amandla, kodwa iphakheji eligcwele lokuzinza kwe-welding: ububanzi bokulawula okokufaka ukushisa, isiqondiso/ukuhlelwa kwe-impeder, nokuziphatha kokuminyanisa endaweni yokushisela{1}}ukuze ukwazi ukugijima isivinini ngaphandle kokudela ukuvumelana komthungo. Uma ngabe iphrojekthi yakho iyidinga, singangeza izindawo zokuqapha ezisiza ithimba lakho ukuxazulula inkinga ngokushesha ngesikhathi sokusebenza.

5. Ukususwa Kwangaphakathi Nokwangaphandle Kobuhlalu + Ukupholisa

Ukulawula ubuhlalu kulapho "kubukeka KULUNGILE" kuba "ukwamukela-okulungile." I-Octal Pipe ihlanganisa isikhafu sangaphakathi/sangaphandle esiqondaniswe nesigaba sokushisela, kanye nendawo yokupholisa elawulwayo ukuze kuzinzise ukusika komfula. Lokhu kunciphisa umsebenzi wokugaya owengeziwe futhi kugcina ukuphela kwe-ID/OD kungashintshi{3}}ikakhulukazi uma amakhasimende anendaba mayelana nokunamathisa okuphansi komfula, ulayini, noma izidingo zobukhulu obuqinile.

6. Isigayo sokulinganisa (ukulawula ukubekezelelana + amandla okwakheka)

I-Octal Pipe ilungiselela ukulinganisa ukuze kuzuzwe ijometri ephindaphindwayongesivinini sokukhiqiza, hhayi kuphela ngesivinini sokuzama esinensayo. Ingxenye yokulinganisa ingasethelwa ipayipi eliyindilinga, futhi (ngokusebenzisa ithuluzi/ukusetha) isekela amasu okukhiqiza amashubhu ayisikwele/awunxande lapho kudingeka. Siphinde futhi sibe nosayizi walesi siteshi ukuze sihambisane nesivinini sokwakheka/ukushisela, ukuze singabi "ibhodlela elithulile" elinciphisa ukusebenza kwangempela.

7. I-Flying Cut-(sika{2}}ukuze{3}}ubude ngesivinini somugqa)

I-Octal Pipe inikezela ngezixazululo ezisikiwe{0}ezindizayo{0}}ezilungiselwe ukuxutshwa komkhiqizo wakho nokuthandwayo kwezitshalo, okuhlanganisa izinketho zamasaha endizayo abandayo kanye nezinketho zokunqanyulwa kokundiza{1}}okushisayo. Ukhiye ukulawula ubude nokuvumelanisa okuzinzile nesivinini somugqa{3}ukuze ukwazi ukubamba ukunemba kokusika ngaphandle kokunciphisa isigayo. Lesi ngesinye seziteshi esithinta ngqo ukusebenza kahle kwemikhumbi kanye nokuphathwa komfula.

8. Qeda{1}}ngaphandle kweThebula + Stacking & Packing Solution

Siphatha-ukuphela nokupakisha njengengxenye yomthamo wokukhiqiza, hhayi umcabango osemuva. Singanikeza{2}}amathebula aphelile, ukudluliswa/ukuqoqwa, ukunqwabelanisa okuzenzakalelayo, izinketho zokuhlanganisa/zokupakisha, nokuhlanganisa ukumaka ukuhamba komsebenzi. Lokhu kunciphisa ingcindezi yabasebenzi, kuthuthukisa ukuvumelana kokuthunyelwa, futhi kwenza ukuhamba kweyadi kushelele-ikakhulukazi{5}}ezigayweni eziphumayo eziphezulu.

Yilapho "i-ERW mill" iba khonaiphrojekthi-isistimu yokukhiqiza yokulingana-ingxenye abathengi abayizwayo ngesikhathi, isivuno, nesivinini sokwamukela.

I-Coil Prep Evimbela I-Welding Drift

Sibeka phambili ukuzinza kwe-coil prep (ukunemba kokuhlukanisa, ukubeka izinga, umthamo we-accumulator, ukwethembeka kokujoyina ama-strip). Ukuma okumbalwa kusho ukuthi amapharamitha wakho wokushisela we-HF ahlale azinzile, futhi ulayini ufinyelela ekukhiqizeni okuzinzile ngokushesha.

Ukwakheka Okubambe Ukuqondanisa Komphetho

Ukwakheka kulungiselelwe ukuvikela ukuqondanisa konqenqema ngaphambi kwendawo yokushisela{0}}ngoba ukungaqondani kahle buthule kwandisa izinga lokulungisa. Ngokuya ngosayizi wakho kanye nengxube yomkhiqizo, sincoma ukwakha okuvamile,I-FFX, nomaI-DFTukufanisa ukushintsha kwakho necebo lomkhiqizo.

I-HF Welding Ilungiselelwe Iwindi Lakho Lokuqina

Siyakhethaamandla-esimo se-HF aqinilefuthi usethe isigaba sokushisela (okuhlanganisa i-impedance/guide control kanye nokuziphatha okuminyanisayo) ukuze kufane newindi lakho le-OD/ubukhulu-ukuze ungadingeki udele isivinini ukuze ugcine ikhwalithi yomthungo.

Ukususwa Kobuhlalu + Ukwenza Kujwayelwe Lapho Kudingeka Khona

Izikhafu zobuhlalu futhi uyazikhethelainthanethi induction normalizingukusiza ukugcina i-OD/ID ingashintshi futhi isekele izidingo eziqinile zokwamukela. Lena enye yezindlela ezisheshayo zokunciphisa ukugaya/ukusebenza kabusha ekukhiqizeni kwangempela.

Ukulinganisa, Ukuqondisa, kanye Nezinjongo Zokubekezelela Okulinganisekayo

Ukulinganisa nokuqondisa kulungiselelwe ukushaya okuhloswe ukwamukela okusebenzayo (ukubekezelelana kwe-OD, ukuqondisa, nokulawula ukuma). Umgomo awukona "ukuqina ephepheni," kodwa uphindaphinda ngesivinini osihlelile kanye neshejuli yeshifu.

Amamojula Okwamukela Ngaphandle Kokubulala I- throughput

I-NDT nezinketho zokuhlola (i-eddy current, UT, hydrotest) zikhethwa ngezinga lakho elijwayelekile kanye neleveli yokwamukela ikhasimende-bese ifaniswa nejubane lomugqa ukuze i-QA ingabi isiteshi esidiliza umthamo wakho oklanyiwe.

Xhumana manje

FAQ

 

 

 

 

 

 

Q1: Uyini umehluko phakathi kwe-FFX ne-DFT endaweni yokugaya i-ERW?

IMP: I-FFX ithuthukisa usayizi-ukusebenza kahle kobubanzi futhi yehlise{1}}ukuncika kokusetha; I-DFT yenzelwe ukukhiqizwa kweshubhu eliyisikwele/ elingunxande.

Q2: Yiluphi uhla lwesayizi olungakhava i-ERW tube mill?

IMP: I-OD kanye newindi eliwugqinsi lingenziwa ngendlela oyifisayo futhi lincike ekwakhekeni, amandla e-HF, usayizi, kanye namazinga okuhlosiwe.

Q3: Yiluphi ulwazi oludingekayo ukuze uthole ikhotheshini nesakhiwo?

A: Iwindi le-OD/WT, ingxube yomkhiqizo (eyindilinga/isikwele/eqondile), izinga eliqondiwe, ububanzi obudingekayo bokuhlola, uhlelo lwamandla, nesakhiwo seshabhu.

Izitifiketi

 

Isitifiketi se-CE

Isitifiketi se-ISO 9001

Isitifiketi se-API Q1

Isitifiketi se-ABS

Isitifiketi se-AP-5L

Isitifiketi se-API-5CT

 

Amashadi ashisayo: I-ERW Pipe Production Line, i-ERW tube mill, i-HF ERW tube millhigh frequency ERW pipe mill